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Refractory Engineering Services

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 At TECHCEM Consulting and Engineering Pvt. Ltd. , we offer specialized Refractory Engineering Services for cement, lime, and industrial plants. With years of hands-on experience, our team ensures optimal refractory design, selection, and installation—helping you extend equipment life, enhance energy efficiency, and reduce downtime. What is Refractory Engineering? Refractory engineering involves the design, selection, installation, and maintenance of materials that can withstand extreme heat, abrasion, and chemical attack in high-temperature industrial processes. It is crucial for components like kilns, preheaters, calciners, and cooler zones in cement and mineral plants. Our Refractory Engineering Capabilities 1. Refractory Design & Layout Customized lining design for kilns, cyclones, ducts, calciners, and cooler hoods 2D and 3D layout drawings for optimal coverage and thermal performance 2. Material Selection Selection of suitable refractory types: fireclay,...

Procurement, Engineering & Construction (EPC) Services

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At TECHCEM Consulting and Engineering Pvt. Ltd. , we offer integrated Procurement Engineering Construction (EPC) services for cement, mineral, and industrial plants. Our EPC approach ensures a seamless project lifecycle—from concept to commissioning—delivering high-quality results on time and within budget. What is EPC in Project Execution? EPC (Engineering, Procurement, and Construction) is a turnkey project delivery model where TECHCEM takes full responsibility for designing, sourcing, and building the plant. Clients benefit from a single point of contact, streamlined coordination, and risk mitigation. Our Comprehensive EPC Capabilities 1. Engineering Basic & detailed engineering (civil, mechanical, electrical, instrumentation) 3D modeling, layout planning, PFDs, and P&IDs Equipment design, structural analysis, and process simulations 2. Procurement Vendor selection and evaluation Material procurement and logistics Cost-effective sourcing and quali...

Process Engineering Design Services

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At TECHCEM Consulting and Engineering Pvt. Ltd. , our Process Engineering Design services focus on optimizing plant performance, improving efficiency, and ensuring sustainable operations across cement, mineral processing, and industrial sectors. We provide innovative, tailor-made solutions backed by decades of engineering expertise. What is Process Engineering Design? Process engineering design involves the planning, development, and optimization of industrial processes that transform raw materials into final products. It ensures that every unit operation within a plant—grinding, mixing, heating, cooling, filtering, etc.—operates at peak efficiency with minimal waste. Our Key Capabilities in Process Design Process Flow Diagrams (PFDs) Development of comprehensive PFDs to map each stage of production and material flow. Piping and Instrumentation Diagrams (P&IDs) Detailed diagrams showing equipment, piping, valves, instruments, and control interlocks. Mass & Heat B...

Feasibility Report in Project Management

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A  feasibility report in project management  is a critical first step in project management. It evaluates whether a proposed project is viable, practical, and financially sound before significant resources are invested. At TECHCEM Consulting and Engineering Pvt. Ltd. , we specialize in creating in-depth feasibility reports to support informed decision-making in cement, mineral, and industrial projects. What is a Feasibility Report? A feasibility report is a formal document that analyzes all relevant aspects of a project to determine its chances of success. It assesses technical , economic , legal , operational , and scheduling feasibility . Key Components of a Feasibility Report Executive Summary Brief overview of the project, objectives, and conclusions. Project Description Detailed information about the scope, purpose, and stakeholders. Market Feasibility Analysis of demand, supply, target market, and competition. Technical Feasibility Evaluation of the t...

Feasibility Report of a Project

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At TECHCEM Consulting and Engineering Pvt. Ltd. , we specialize in preparing comprehensive Feasibility Report of a Project for cement, mineral processing, and industrial plant projects. Our feasibility studies provide a 360-degree evaluation of the technical, financial, and operational viability of a project- helping clients make informed investment decisions with confidence. Scope of Our Feasibility Study Our feasibility report includes detailed analysis and recommendations across the following key areas: Market Analysis Demand-supply scenario, industry trends, target markets, and competitive landscape. Technical Feasibility Evaluation of raw materials, process technology selection, site conditions, plant layout, and infrastructure needs. Financial Feasibility Capital investment estimates (CAPEX), operating costs (OPEX), project IRR, NPV, break-even analysis, and payback period. Environmental & Regulatory Review Assessment of environmental impact, statutory com...

Electrical & Instrumentation Engineering Services

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At TECHCEM Consulting and Engineering Pvt. Ltd. , we provide specialized  electrical and instrumentation engineering  services tailored for cement plants and heavy industrial projects. Our focus is on creating efficient, reliable, and safe systems that support process automation and operational excellence. Our Electrical & Instrumentation Capabilities Our E&I engineering team is equipped with deep domain knowledge and practical expertise to deliver turnkey solutions, including: Electrical System Design Complete design of HT/LT power distribution systems, switchyards, motor control centers (MCCs), lighting, earthing, and lightning protection. Load Flow & Short Circuit Analysis Using advanced tools like ETAP for power system analysis to ensure safety, reliability, and energy efficiency. Control & Instrumentation Systems Specification and design of PLC, DCS, SCADA systems, field instruments, and automation architecture for process control. Substat...

Civil & Structural Engineering - TECHCEM Consulting and Engineering Pvt. Ltd.":

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Civil & Structural Engineering Services At TECHCEM Consulting and Engineering Pvt. Ltd. , our Civil & Structural Engineering division plays a pivotal role in delivering safe, sustainable, and cost-effective infrastructure solutions tailored for the cement and industrial sectors . With decades of experience and technical excellence, we specialize in designing high-performance civil and structural systems that meet stringent industry standards. Our Structural Engineering Capabilities We offer a comprehensive range of  civil & structural engineering  services for greenfield and brownfield projects, including: Structural Design & Analysis Advanced design of RCC and steel structures for industrial buildings, silos, chimneys, conveyors, preheater towers, and other plant infrastructure. Foundation Engineering Geotechnical investigation-based foundation design including pile, raft, and mat foundations, ensuring long-term stability. Retrofitting and Strengt...